The Japanese unit's latest retreat came as uncertainty surrounded the Federal Reserve's timetable for cutting interest rates, and the Bank of Japan's caution in tightening monetary policy.
Traders were also selling equities across Asia as tech firms came under pressure amid concerns that a long-running rally in the sector may have been overdone and profit-takers stepped in.
Focus has turned to Tokyo, where vice finance minister Masato Kanda said earlier in the week that authorities were keeping a close eye on movements in forex markets and were ready to step in with yen support 24 hours a day.
Their determination was put to the test after the yen fell to 160.87 per dollar late Wednesday -- its weakest since 1986 -- as US Treasury yields spiked.
Analysts say it is possible traders will keep pushing the envelope to see at what point the government will act, with some saying the unit could hit 170.
But Royal Bank of Canada's Alvin Tan told AFP: "Tokyo is not so much worried about any particular dollar-yen level, but the speed and volatility of the move.
"In this light, the move... overnight or over the past few weeks has not been especially volatile. If the dollar-yen's climb gains momentum, intervention risk will similarly rise, but I think it will be closer to 165 rather than 160 before Tokyo acts again."
Billions were pumped in to support the yen after it hit a 34-year low of 160.17 in late April, but with limited effect.
The dollar's surge against the yen is being fuelled by a wide divergence in the monetary policies of the Fed and BoJ, with the US central bank still worried about sticky inflation and Japanese officials trying to avoid damaging the fragile economy.
"The purpose of any intervention is to slow the slide in the yen before fundamentals ultimately turn around," said Carol Kong at Commonwealth Bank of Australia.
"The BoJ's gradual policy normalisation is definitely not helping the yen."
- 'Strong concerns' -
Friday sees the release of the US personal consumption expenditures (PCE) index, the Fed's favoured gauge of inflation, followed by crucial jobs data a week later.
A forecast-busting read on those could push back expectations for a rate reduction and put further upward pressure on the dollar.
On Thursday, Japanese finance minister Shunichi Suzuki told reporters: "We have strong concerns about (cheaper yen's) impact on the economy. With a sense of urgency, we are analysing the background of this movement and will take necessary measures if necessary."
Meanwhile, the BoJ's July meeting will be scrutinised after it disappointed investors this month by delaying the wind-down of its bond-buying programme that is used to keep borrowing costs down.
There is hope it will hike rates, having done so in March for the first time in 17 years.
Robert Brown, at MAS Markets, said: "Looking ahead, the Japanese yen may strengthen as the BoJ considers reducing bond purchases and raising interest rates.
"However, the rate differentials with other major currencies could continue weighing the yen in the meantime."
Equity markets were down across the board in Asia as investors struggled to pick up a mildly positive lead from Wall Street, with Micron Technology's below-expectations forecast for chip sales adding to pressure on the tech sector.
Hong Kong led losses, while Tokyo, Shanghai, Sydney, Seoul, Wellington, Bangkok and Taipei were also well down.
Singapore, Manila, Mumbai and Jakarta eked out gains.
London was flat at the open, while Paris and Frankfurt rose.
- Key figures around 0715 GMT -
Tokyo - Nikkei 225: DOWN 0.8 percent at 39,341.54 (close)
Hong Kong - Hang Seng Index: DOWN 2.2 percent at 17,700.80
Shanghai - Composite: DOWN 0.9 percent at 2,945.85 (close)
London - FTSE 100: FLAT at 8,225.66
Dollar/yen: DOWN at 160.45 yen from 160.73 yen on Wednesday
Euro/dollar: UP at $1.0692 from $1.0680
Euro/pound: UP at 84.62 pence from 84.57 pence
Pound/dollar: UP at $1.2637 from $1.2625
West Texas Intermediate: DOWN 0.1 percent at $80.80 per barrel
Brent North Sea Crude: DOWN 0.1 percent at $85.16 per barrel
New York - Dow: FLAT at 39,127.80 (close)
dan/qan
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